CNC MACHINE AND ROBOCELL SET 

User-friendly collaborative robot manipulator integrated with a milling machine. The safest, reliable, and compact solution for small and medium batch sizes.

 

Package components:

• CNC machine OPTImill F 150

• Automated pneumatic door DIGIO10-MD-D
• Robotic arm HAN’S robot Elfin 10
• Drawer module with workpiece matrix DIGIO 10-MD3-M40 (100x100x100-15 places, 3 pieces)
• Pneumatic wises (SCHUNK KSP-Z plus 160)
• Reversible supporting jaws (SCHUNK TBA-D 160)
• Pneumatic gripper (SCHUNK PGN plus 125-1-KVZ)
• Jaws DIGIO 10-MD-S



Advantages of digiOPTIMA Robocell:

• Allows increasing the efficiency of production processes with the same number of employees

• Saves time and reduces production costs (less downtime)

• Addressing the skilled labor shortage problem 

• Exploited night work without an operator

• Allows reducing the influence of the human factor, greater accuracy, and reliability

• Easier production planning due to the mobility of the robot (easy to move to work with other equipment)

• Improving working conditions (easier work for the operator, higher motivation, cleanliness and working conditions) 

• Best ergonomics and accessibility to the work area and control cabinet thanks to sideloading;

• Multijob function: different parts on the workpiece tray
• Retrofittable (connection possible to existing CNC machines)
• On request can be offered for turning machine and with other HAN’S Elfin robotic arms



Features:

• User - friendly collaborative performance

• Easy to operate

• Long autonomous work time without supervision

• Quick setup (program preparation for new workpiece in just 15 min.)
• Changeable workpiece matrix for different parts size

• Easy installation

• Graphical programming

• Programmes prepared for standardized part type (100x100x100mm)
• Integrated with a milling machine
• Prepared for work with the software package SIEMENS Sinumeric 828D
• Compatible with several machines - movable module




More information about CNC milling machine OPTImill F 150 you can read here. 




USER - FRIENDLY COLLOBORATIVE ROBOCELL AND ACCESSORIES 

DIGIO10 - MD0L/MD0R/MD3L/MD3R

Robocell is an affordable and user-friendly robotized workplace for CNC milling machines. The safest, reliable, and compact solution for small and medium batch production.


Package components:

• Robotic arm HAN’S robot Elfin 10

• Robotic arm module with workpiece matrix
• Adjustment set


2 variants available:
DIGIO10-MD0L / DIGIO10-MD0R
Robot manipulator with robotic arm module with 1 workpiece matrix (15 places), assembling sides (L, R)
DIGIO10-MD3L / DIGIO10-MD3R
Robot manipulator with robotic arm module with 3 workpiece matrixes (40 places), assembling sides (L, R)

 


Features:

• Easy installation

• Quick setup (program preparation for new workpiece in just 15 min.)

• No robot programming knowledge required

• Graphical programming

• Creation of the process based on predefined program modules
• Flexible gripper system for workpieces up to 8 kg and 100x100x100 mm
• Various clamping positions in the machine possible
• User-friendly collaborative performance
• Easy to operate
• Long autonomous work time without supervision
• Changeable workpiece matrix for different parts size
• Prepared for work with the software package SIEMENS Sinumeric 828D
• Compatible with several machines - movable module

• Integration with a real-time monitoring system is possible for optimal workflow






Advantages of digiOPTIMA Robocell:

• Allows increasing the efficiency of production processes with the same number of employees

• Saves time and reduces production costs (less downtime)

• Addressing the skilled labor shortage problem

• Exploited night work without an operator

• Allows reducing the influence of the human factor, greater accuracy and reliability

• Easier production planning due to the mobility of the robot (easy to move to work with other equipment)

• Improving working conditions (easier work for the operator, higher motivation, cleanliness and working conditions)

• Best ergonomics and accessibility to the work area and control cabinet thanks to sideloading

• Multijob function: different parts on the workpiece tray
• Retrofittable (connection possible to existing CNC machines)
• On request can be offered for turning machine and with other HAN’S Elfin robotic arms

 





ACCESSORIES 


Automated pneumatic doors DIGIO10-MD-D

Order according to machine technical data


Pneumatic/hydraulic wises DIGIO10-MD-W

Order according to workpiece size (require fixing adapter (included standard adapter for SCHUNK KSP plus/ KSH plus model of wises))

 



Pneumatic gripper DIGIO10-MD-G

Order according to workpiece size (require fixing adapter (included standard adapter for SCHUNK KSP plus/ KSH plus model of wises))

 


Jaws DIGIO10-MD-J

Order according to workpiece shape and size


Workpiece matrix DIGIO10-MD0-M15

100x100x100-15 places.


Workpiece matrix DIGIO10-MD0-M30 

50x80x200-30 places.


Workpiece matrix DIGIO10-MD3–M78

50x80x200-78 places


Workpiece matrix DIGIO10-MD3–M40

100x100x100-40 places





HARDWARE COMPONENTS FOR WORKSHOP STATUS MONITORING

DIGIOPTIMA uses a set of devices to provide data about the production process and environment. These small Modbus (RTU) devices are highly versatile with the following inputs that can be captured:



• Any analog signal

• Temperature

• Vibrations

• Energy consumption

• Crash indication / power usage

• User input from set of options on specific events

• Workplace login / logout

• And many more that are available upon request


I/O + Temperature Module

Inputs:

• 2x AC channels (from 100V to 230V, 50-60Hz)

• 8x DC channels (from 5V to 24V DC)

• 2x RTD Temperature channels


Communication:

• RS485, Modbus RTU protocol


Data:

• State of I/O inputs

• Count of times the input was high

• Temperature °C


 

Downtime counting module

Inputs:

• Push button

iButton log in key

 

Communication:

• RS485

• Modbus RTU protocol

 

Data:

• Workers ID

• Problems state (on/off)

• Problems state (No reaction/In progress)

• Problems ID



Vibration module

Communication:

• RS485, Modbus RTU protocol

 

Data:

• Instant X,Y,Z values

• X,Y,Z acceleration average value in between RS485 scans

• X,Y,Z acceleration max value in between RS485 scans

• X,Y,Z threshold values





REAL-TIME MONITORING SYSTEM

DIGIOPTIMA is an everyday tool for all in-house participants in the manufacturing chain in the factory. It’s a necessity within an everyday growing competition and ensures smooth manufacturing operations.


Advantages of Monitoring system digiOPTIMA:

• Ability to see workplace efficiency in real-time

• Ability to store production process data to your database

• Ability to see and compare production parameters in real-time

• Ability to follow orders process and state in real-time

• Ability to monitor every individual machine state

• Ability to see if there were any accidents with the machine

• Get instant feedback on critical machinery and production environment parameters (parts created, production time, downtime, scraps, rejects, etc.) and if they are within specified limits

• Identify and schedule optimal machinery maintenance to avoid tool breaks and underperforming parts processing

• Get deep insights into the production process, resources flow, occurring obstacles, production bottlenecks, etc. 

• Improve overall productivity, efficiency and quality using facts-based data from the production environment