HARDWARE COMPONENTS FOR WORKSHOP STATUS MONITORING

DIGIOPTIMA uses a set of devices to provide data about production process and environment. These small Modbus (RTU) devices are highly versatile with following inputs that can be captured:

I/O + Temperature Module

Inputs:

• 2x AC channels (from 100V to 230V, 50-60Hz);

• 8x DC channels (from 5V to 24V DC);

• 2x RTD Temperature channels.

Communication:

• RS485, Modbus RTU protocol.

Data:

• State of I/O inputs;

• Count of times the input was high;

• Temperature °C.

Downtime counting module 

Inputs:

• Push button;

• iButton log in key.

 

Communication:

• RS485;

• Modbus RTU protocol.

 

Data:

• Workers ID;

• Problems state (on/off);

• Problems state (No reaction/In progress);

• Problems ID;

Vibration module

Communication:

• RS485, Modbus RTU protocol.

 

Data:

• Instant X,Y,Z values;

• X,Y,Z acceleration average value in between RS485 scans;

• X,Y,Z acceleration max value in between RS485 scans;

• X,Y,Z threshold values.

USER - FRIENDLY COLLOBORATIVE ROBOCELL

Robocell is an affordable and user friendly robotized workplace for CNC milling machines.

Robocell provides:

• Matrix like table for workpieces and finished parts;

• Robotic arm to put workpieces into CNC milling machine and take out finished parts;

• Specific equipment that allows robotic arm and CNC milling machine integration;

• Software to control overall process.

The usage of Robocell provides:

• Process workpieces in small batches without human intervention;

• Work for up to 4 hours without interruption;

• Be adapted for a new workpiece in just 15 minutes;

• Support replacement of single workpieces up to 8 kg.

Robocell is compatible with CNC machines with Siemens 828 or Siemens 840 controllers.

Integration with real-time monitoring system is possible for optimal workflow.